Product Description
BEEST—-AIR COMPRESSOR&SOLUTION
Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor
1. Company background
ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.
2. Product introduction
L series permanent magnet rotary screw air compressor 3-5 bar are specially developed for industries that need low air pressure operation such as textile, cement, glass and food. With a low pressure range from 3 bar to 5 bar, the power range of L series is from 37kw to 132kw and the air delivery of that is from 8.34m3/min to 85.82m3/min.
The main engine is a low pressure design developed by CHINAMFG instead of an ordinary one. When a low pressure compressor is equipped with a common main engine, the air will be largely compressed first and then released, which will lead to unnecessary high energy consumption. However, a professional low pressure main engine will save 10%-20% energy compared with common compressors.
The industrial rotary screw air compressors are equipped with motors with a protection degree of IP54 and inovance frequency inverter, which turn out to be effective, energy-saving, structure-compact and lower noise.
3.Core components
Motor
- More stable: no mechanical transmission troubles
There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure. - More energy-savings: the airend is always in a smooth running state
The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency. - More effective: high-efficiency permanent magnet motor and no gear drive loss.
With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed. - More environment-friendly operation with lower noise
No noise of motor bearings, gear meshing and coupling transmission. - More structure-compact
The volume of PM motor is small and the structure is compact, which can save much space.
4.Specifications and parameters
Examples of comparison of low pressure compressor’s and common compressor’s working conditions in the low pressure state:
When users’ actual need for pressure is 0.4MPa, however, if a 0.8MPa 1 was used in this case, the compressor will compress the air to 0.8MPa first and then reduce it to 0.4MPa by pressure-reducing valve or other ways. That is to say, the 0.8MPa energy consumption is taken by users.
For example, the actual air delivery of 45kw/0.4MPa low pressure compressor of CHINAMFG is 10.84 m3min and the actual work is 44.8KW and the specific power is 4.13kw/m3. However, the specific power of common 45kw/0.8MPa compressor is 8.1kw/m3, according to the 2 level energy efficiency calculation. In this case, professional 0.4MPa low pressure compressor can save nearly 49% energy compared with common ones.
5.Principle of energy-saving
- Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
- Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
- Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.
| After-sales Service: | Online Service |
|---|---|
| Warranty: | One Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
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How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
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What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-10-11
China factory Hot Chinese Manufacturers Air Compressor Me150355 with high quality
Item Description
Product Parameter:
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our factory:
HangZhou Belt-Way truck element Co., Ltd. is situated in HangZhou Town, ZheJiang Province, the place CZPT is situated. It is 1 of the premier truck areas distribution facilities in China. Our principal items are truck part, cylinder block, crank shaft, diesel motor, Our goods sell well all over the globe. In which there is SINOTRUK, there are our truck parts. Tell me your wants, we will offer you with the most appropriate merchandise. Budweiser adheres to the principle of honesty, effectiveness, good quality very first, and hopes to cooperate with you for a lengthy time. Welcome to get in touch with us.
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Packaging and logistics:
FAQ:
Q1. What is your phrases of packing?
A: Usually, we CZPT our products in CZPT white boxes and brown cartons. If you have legally registered patent, we can CZPT the goods in your branded boxes following receiving your authorization letters.
Q2. What is your terms of payment?
A: T/T thirty% as deposit, and 70% just before supply. We’ll show you the images of the goods and offers prior to you spend the stability.
Q3. What is your phrases of shipping?: EXW, FOB, CFR, CIF, DDUQ4. How about your delivery time?
A: Product will be shipped out inside 1 working day if they are in stock. It is negotiable for the merchandise out of stock.
Q4. What is your sample coverage?
A: We can supply the sample if we have all set areas in inventory. but the buyers have to spend the sample price and the courier value.
Q5. Do you take a look at all your goods ahead of shipping?
A: Yes, we have 100% examination ahead of delivery.
Q6: How do you make our business long-phrase and great relationship?
A: 1. We keep good good quality and aggressive cost to ensure our clients advantage.
2. We regard every buyer as our pal and we sincerely do business and make buddies with them.no make a difference in which they arrive from.
what to see in an air compressor
If you need to have to get an air compressor, you must know what to seem for. The types of air compressors on the market place are labeled in accordance to their CFM ranking, protection products, and pumps. There are many variances amongst lubricated and oil-totally free air compressors that you need to know just before getting. To far better realize the variation among these kinds of air compressors, read through on. This report will guide you via these differences.
Pump
If you are looking for a good quality air compressor, you have come to the appropriate location. A good air compressor pump will provide high stress for anything from tires to boats and far more. There are hundreds of different models to choose from, and the great issue about getting one particular from a Chinese maker is that they have so several possibilities. More importantly, Chinese makers can customise air products this sort of as air compressors at lower rates.
A excellent high quality air pump will not crack simply, but you’ll be in a position to use it for many years. Picking a high-quality pump will help you stay away from a lot of hassles on the street, this sort of as unplanned downtime and installation charges. Plus, a pump from the exact same manufacturer as your air compressor is your very best wager to ensure optimum performance. Shown underneath are some tips for finding a high quality pump for your air compressor.
The air compressor is an important but unremarkable creation. Without them, our life would be fully distinct. Without having a pump, we are unable to get very hot h2o from central heating, nor can we get heat from the refrigerator. We can not inflate bicycle tires, and we can’t refuel vehicles. Pumps are crucial to all sorts of machines. So why is it critical to decide on the right merchandise? The solution might shock you.
Diverse sorts of pumps are employed for diverse programs. Good displacement pumps transfer a fastened quantity of fluid and immediate it to a drain. This design and style ensures constant flow at a continuous pace irrespective of discharge stress. Centrifugal pumps operate differently. The impeller accelerates the fluid, changing the enter strength into kinetic strength. This sort of pump is most commonly employed in mines, air conditioning, industrial vegetation, and flood handle.
safety gear
There are several basic safety functions you should check when employing an air compressor. Initial, examine the link of the air filter to the air. If they occur loose, areas might separate and lead to injury. Yet another essential protection feature is the shut-off valve. When functioning around compressed air, the shut-off valve need to be in straightforward achieve and visibility. Moving components and other products should be protected with protective addresses. Verify basic safety valve and substitute damaged elements.
Rupture discs are copper discs situated on the air cooler. When the air strain exceeds a specific limit, it bursts. Fusible plugs include materials that soften at higher temperatures. The compressor need to have a lubricating oil stress alarm and lower off the vacation sign. If these two security gadgets fail, the compressor must be stopped immediately. The rupture disc should be inspected at least weekly to guarantee it does not rupture under force.
If the stress stage is as well higher, and overcurrent protection system cuts electricity to the motor. It also immediately shuts off the compressor when the hose ruptures or the air quantity exceeds a preset level. The unit must be installed on the air compressor to stop incidents. Its task is to safeguard the operator from damage. If employees do not follow these safety steps, they might cause equipment harm.
To ensure protection when functioning the air compressor, basic safety eyeglasses and gloves ought to be worn. Pressurized air can cause eye harm, and crash goggles can give a barrier to prevent this. Furthermore, the self-retracting twine stops vacation dangers and reinforces surplus cord. You should also hold your arms and physique absent from the air nozzle. This will avert you from becoming sprayed with compressed air.
CFM Score
An air compressor’s PSI and CFM ratings point out the stress and quantity it can supply. PSI stands for lbs . per square inch and measures the force and stress contained in 1 square inch of air. These two indicators are similarly essential when choosing an air compressor. If you require a good deal of compressed air for a distinct application, you will require a increased psi compressor. Likewise, if you are employing compressed air in a scaled-down software, a minimal cfm compressor will not offer sufficient energy to meet up with your wants.
When comparing diverse air compressors, be positive to pay out close attention to horsepower and CFM rankings. Even though compressor electrical power is crucial for some duties, it is not the most critical factor. The CFM score of an air compressor will figure out how massive a task it can manage and how prolonged it normally takes to demand. Make sure you understand the CFM and PSI rankings of your foreseeable future compressors, as not being aware of these essential stats can frustrate you and generate up charges.
In standard, it is greatest to decide on an air compressor with a CFM rating larger than the dimensions of the air resource. This will make certain that the air compressor has ample stress to work several resources successfully at the very same time. Even though smaller sized CFM scores may be ample for more compact initiatives, more substantial instruments this kind of as drills call for a whole lot of air. Therefore, the larger the CFM, the more substantial and much more effective the device.
Once you realize the CFM of an air compressor, you can commence searching for the appropriate tool. You can check out the CFM score of your air compressor on-line by commenting below. If you might be not sure about the dimensions of your air tool, you can always purchase a 2nd air compressor. This is a great way to double the CFM of your air compressor! You’ll have much more air to do much more perform, and your compressor will very last longer.
Lack of oil and lubrication
Oil-totally free air compressors have a more compact footprint and demand less servicing than oil-lubricated air compressors. Though oil-lubricated air compressors are a lot more expensive and heavier than oil-cost-free air compressors, they are also ideal for stationary use. The rewards of oil-totally free air compressors consist of greater durability and reduced servicing expenses. The rewards and down sides of every single kind are reviewed beneath.
Oil-free air compressors are generally quieter than oil-lubricated air compressors. Even so, you may possibly still encounter some sound although employing it. To stay away from this, you ought to choose a tranquil ingestion compressor. Nevertheless, if you perform subsequent to a noisy compressor, you ought to buy a muffler, an aftermarket filter that reduces compressor noise.
If you want to use the air compressor for a long time, the oil-totally free design is not the proper selection. Its Teflon coating wears off in excess of time, especially at extreme temperatures. Additionally, oil-free air compressors have a big amount of transferring components that require normal servicing, even though oil-stuffed air compressors are great for people who don’t want to make investments in additional areas.
Another major big difference amongst oil-cost-free and oil-lubricated air compressors is lubrication. Oil-lubricated air compressors require normal lubrication whereas oil-cost-free air compressors are pre-lubricated. They have fewer areas and are less costly. Oil-cost-free air compressors are lighter than oil-lubricated air compressors. In addition to becoming more affordable, oil-cost-free air compressors are a lot more effective and sturdy.
Although oil-loaded air compressors are a lot more productive and tough, they make a lot of warmth. Nevertheless, they are also more expensive and require regular oil adjustments. Additionally, they are tough to transportation. They also need to be completely put in. These air compressors are also not portable and require a mounted area. So, contemplate your needs before deciding which type is greatest for you. When you happen to be picking an air compressor for your organization, be sure to shop all around.
noise degree
If you are questioning what the sounds degree of an air compressor is, the reply is dependent on your certain tools and doing work setting conditions. Normally, air compressors generate 40 to ninety decibels of sound. Even though the reduced the decibel amount, the quieter the compressor will be. Greater, more effective air compressors produce higher noise levels than their small brothers. But no make a difference how huge the air compressors are, it’s a very good notion to use hearing safety although functioning all around them.
When getting a new air compressor, the sound stage of the air compressor should be considered. Although this could seem like a modest difficulty, there are truly a whole lot of versions on these noisy machines. The most common type of air compressor is the reciprocating piston pump. This model utilizes pistons related to an motor to rotate inside a chamber. The piston moves swiftly and traps air proportional to its dimension. Single-piston air compressors are normally noisier than twin-piston types, also recognized as twin cylinders.
But even if you have the appropriate gear to defend your hearing, it really is even now important to know the noise level of an air compressor. Even if the sound is not quickly harmful, it can nevertheless result in temporary or permanent hearing loss. This condition is named sound-induced hearing reduction, and an air compressor with a sound stage of eighty or larger can trigger permanent listening to harm. You can avoid prospective injury to your listening to and prevent mishaps by merely having to pay attention to the sounds level of your air compressor.
Air compressors are inherently noisy, but if you take measures to lessen their noise amounts, you can lessen disruption to neighbors and co-workers. For case in point, putting in a audio enclosure in your perform area can prevent your air compressor from producing as much sounds as ahead of. Relying on your workspace, you can also consider setting up a prolonged air hose, which will decrease seem stages by up to 25%.