Product Description
100% purity no leakage Oil-free Booster Hydrogen Gas Diaphragm Compressor
The diaphragm compressor booster is a special structure of the volume-type compressor with high compression ratio, good leak tightness, compressed gas without lubricating oil and other CHINAMFG impurities contaminated features, So it’s suitable for high purity compression, rare, valuable, inflammable, explosive, toxic, harmful, corrosive, and high pressure gas.
Keepwin produced Helium compressor, Oxygen Compressor, Hydrogen Compressor, Nitrogen Compressor, Recovery H2 Gas compressor, Argon compressor, cylinder filling booster compressor, etc widely used in Petrochemicals, Fine Chemicals, Pharmaceutical Chemicals, Energy Chemicals, Machinery Industry, Electronics Industry, Agriculture, Animal Husbandry and Defense Industry, Astronomy, Aerospace, Medical and other fields.
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Advantages of Diaphragm compressor:
1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios-Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability
As a displacement compressor with special,diaphragm compressor is characterized by large compression ratio,good sealing performace,and that the compress air will not be polluted by lubricant or other CHINAMFG impurities.Therefore diaphragm compressor is applicable to compress high-purity,rare and precious,flammable and explosive,toxic and hazardous,corrosive and high pressure gases.
Keepwin diaghragm compressors consist of 4 types that are Z,V,L and D type.The exhaust pressure ranges from 1.3 to 100 Mpa. The products are widely used in the industries of national defense,scientific research,petrochemical,nuclear power,parmaceutical,food-stuff and gas separation.
We offer a wide variety and types of diaphragm compressors. You can install these in many different scenarios. It is possible to install the compressors in hydrogen houses between and electrolyzer and a storage system, in businesses to support their needs such as ice cream companies for hydrogenation, at farmers where they use it to produce ammonia or as a fuel at the back of a wind farm or solar farm, and refineries to pressurise the hydrogen before it is being used to clean up the gas or oil. There are also many applications for our H2 gas compressors.
For instance, you can also use the diaphragm compressor in green hydrogen transport applications, energy storage solutions, grid balancing, food processing, and power station cooling. We pride ourselves at ensuring that as many applications of our compressor units use renewable electricity to pressure the hydrogen.
Each of our H2 compressor units is unique. It is built to your needs all with the latest innovations in hydrogen compression, safety, and operation. We offer different hydrogen flow and pressures all set to match your storage working pressure.
We can customize hydrogen into different types of storage systems at 150bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi).
Inquiry to us!
Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters
A. The gas compression medium
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.
Technical Paramter of Oil Free Diaphragm Compressor
| No. | Model | F.A.D (Nm3/h) | Inlet Pressure ( Mpa) |
Exhuast Pressure (Mpa) |
Power (KW) |
Speed r/min |
Dimension (L×W×H)mm |
N.W Weight (t) |
Voltage V |
|
| 15 | GZ-45/150~350 | 45 | 10~20 | 35 | 7.5 | 400 | 1610*790*1380 | 0.55 | 380 | |
| 16 | GZ-5/30~400 | 5 | 3 | 40 | 5.5 | 400 | 1560*790*1470 | 0.55 | 380 | |
| 17 | GZ-30/32~170 | 30 | 3.2 | 17 | 7.5 | 400 | 1550*650*1530 | 0.7 | 380 | |
| 18 | GZ-600/75~83 | 600 | 7.5 | 8.3 | 11 | 400 | 1780*1050*1750 | 1.3 | 380 | |
| 19 | GZ-85/100~350 | 85 | 5~25 | 35 | 18.5 | 400 | 1900*1240*1760 | 1.6 | 380 | |
| 20 | GZ-150/150~350 | 150 | 15 | 35 | 18.5 | 400 | 1780*1050*1750 | 1.8 | 380 | |
| 21 | GZ-40/7~30 | 40 | 0.7 | 3 | 7.5 | 400 | 1653*1372*1470 | 0.9 | 380 | |
| 22 | GZ-100/20~35 | 100 | 2 | 3.5 | 5.5 | 400 | 1330*750*1530 | 0.9 | 380 | |
| 23 | GV-110/8~150 | 110 | 0.8 | 15 | 30 | 400 | 2370*1458*1630 | 3 | 380 | |
| 24 | GV-150/3.5~30 | 150 | 0.35~0.55 | 3 | 30 | 400 | 2543*1835*2036 | 3.21 | 380 | |
| 25 | GV-60/0.38~9.3 | 60 | 0.038 | 0.93 | 15 | 400 | 2030*1520*1750 | 72 | 380 |
Main technical data
Cylinder
All the cylinders comprise upper plate, diaphragms, and cylinder body etc. The diaphragms are clamped between the cylinder cover and cylinder body. The cylinder cover and cylinder body each has a concave recess hollowed out in their contacting faces. The gas cylinder is formed between cylinder cover concave recess and diaphragms. Both suction valve and discharge valve are fitted on the upper plate. Among of them, the discharge valve is located on the center of the upper plate. The evenly located small oil holes are on the cylinder body to deliver the oil pressure inside the oil cylinder to the bottom of diaphragms (each diaphragm compressor’s cylinder has 3 piece diaphragm.)
Pressure Regulating Valve
The oil pressure of oil cylinder is regulated by the tension of the valve spring.In case the oil pressure is higher than the regulated value, turn the regulating bolt counter-clockwise to loosen the spring tension, but turn the regulating bolt clockwise to tighten the spring, when the oil pressure is lower than the regulated value. When the oil pressure meets the required value, the regulating bolt must be locked with a lock-nut. The oil pressure of the oil cylinder shall always be higher than the discharge pressure by 15~20%. But the oil and gas differential pressure shall not be lower than 0.3MPa or higher than 1.5MPa.
Cooler
The cooler structure is the double-wall pipe type. The circular space between the outer and inner pipe is the cooling water passage and the inner pipe is the gas passage. Normally the water inlet port is at the lower side and the water outlet port is at the upper side. The flow direction of cooling water and gas is on the contrary.
Oil Pressure Measuring Device
The measuring device of oil cylinder discharge pressure consists of shock-proof pressure gauge, check valve and unloading valve. The case of the pressure gauge is totally airproof and filled with damping liquid. The inner devices of gauge is immersed in the liquid, which makes the pressure gauge hands stable through the function of the viscosity of damping liquid. The unloading valve is fitted under the gauge to discharge the remained air in the oil pipeline and to unload the oil pressure gauge. Also the check valve connecting with oil cylinder through pipeline is fitted under the unloading valve.
Oil pipes
Oil pipes consist of lube oil pipe and oil pressure secure system.
The lubrication for the driving device adopts gear oil pump circulation pressure lubricating. The lube oil stored in the frame oil tank enters into the gear oil pump after being filtered and is pressed into the oil holes in the crankshaft through the gear oil pump to lubricate the crankshaft friction surface. At the same time, part of the lube oil reaches the crosshead pin and crosshead along the oil holes in the connecting rod to lubricate the friction surface. The oil pressure of gear oil pump shall be kept between 0.3~0.5Mpa, and the bearings at the 2 ends of crankshaft is splash lubricated.
Oil pressure secure system consists of oil compensating pipe, pressure-measuring pipe and oil return pipe. The oil output from the oil compensating pump will supplement oil for compressor cylinders through the oil compensating pipe and the excess oil returns to the crankcase through the pressure-regulating valve.
FAQ
Q1: What’s your delivery time?
A: Generally 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary.
Q3: How long could your air compressor be used?
A: Generally, more than 10 years.
Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.
Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.
Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service.
Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.
How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!
| Lubrication Style: | Oil-free |
|---|---|
| Cooling System: | Water Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Vertical |
| Structure Type: | Closed Type |
| Compress Level: | Single-Stage |
| Customization: |
Available
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-09-28
China Hot selling VW-1.3/16-38 Piston Air Compressor Natural Gas Compressor Maintenance air compressor price
Product Description
HangZhou United Compressor Manufacturing Co., Ltd. was established in 2002 and is a high-tech enterprise in ZheJiang Province. The company has complete production equipment testing methods, and relies on its technological advantages to introduce, absorb, and digest new technologies and processes from abroad. The products have covered all domestic demand industries and regions, and are exported to multiple countries such as Russia, Tajikistan, India, Pakistan, North Korea, etc. It is a qualified supplier and partner for many domestic and foreign enterprises.
The company has a sales and service team that continuously provides customers with various energy-saving and modern compressor system products. In the past 10 years, the company has maintained rapid and stable development, providing products and services for industries such as natural gas, steel, petroleum, chemical, coal, mining, and metallurgy. We not only have mature products, but also have a capable after-sales service team, such as conducting pre-sales inspections of compressors, timely tracking during sales, and 24-hour after-sales repair and maintenance services.
Product Application
Mainly used for pressurized transmission of natural gas into the pipeline network (Natural pipeline gas extraction and combustible gas recovery tank filling)
It can also be used for stirring in the pharmaceutical and brewing industries, pressurized gas transportation in the chemical industry, blow molding bottle making in the food industry, and dust removal of parts in the machine manufacturing industry.
Product Features
1. This series of compressors is an advanced piston compressor unit produced and manufactured using the product technology of Mannes Mandermarg Company in Germany.
2. The product has the characteristics of low noise, low vibration, compact structure, smooth operation, safety and reliability, and high automation level. It can also be configured with a data-driven remote display and control system according to customer requirements.
3. Equipped with alarm and shutdown functions for low oil pressure, low water pressure, high temperature, low inlet pressure, and high exhaust pressure of the compressor, making the operation of the compressor more reliable.
Structure Introduction
The unit consists of a compressor host, electric motor, coupling, flywheel, pipeline system, cooling system, electrical equipment, and auxiliary equipment.
Reference Technical parameters and specifications
| NO. | MODEL | Compressed medium | Flow rate Nm³/h |
Inlet pressure MPa |
Outlet pressure MPa |
Rotating speed r/min |
Motor power KW |
Cooling mode | Overall dimension mm |
Weight Kg |
| 1 | DW-14/(0-0.2)-25 | Raw gas | 800 | 0-0.02 | 2.5 | 740 | 160 | Water cooled | 4800*3200*1915 | ~10000 |
| 2 | VW-8/18 | Vinylidene fluoride gas | 418 | Atmospheric pressure | 1.8 | 980 | 75 | Water cooled | 3700*2000*1700 | ~4500 |
| 3 | VWD-3.2/(0-0.2)-40 | Biogas | 230 | 0-0.2 | 4.0 | 740 | 45 | Water cooled | 6000*2500*2650 | ~8000 |
| 4 | VW-9/6 | Ethyl chloride gas | 470 | Atmospheric pressure | 0.6 | 980 | 55 | Water cooled | 2800*1720*1700 | ~3500 |
| 5 | DWF-12.4/(9-12)-14 | Carbon dioxide | 6400 | 0.9-1.2 | 1.4 | 740 | 185 | Air cooled | 6000*2700*2200 | ~10000 |
| 6 | VWF-2.86/5-16 | Nitrogen gas | 895 | 0.5 | 1.6 | 740 | 55 | Air cooled | 3200*2200*1750 | ~3500 |
| 7 | DW-2.4/(18-25)-50 | Raw gas | 2900 | 1.8-2.5 | 5.0 | 980 | 160 | Water cooled | 4300*3000*1540 | ~4500 |
| 8 | VW-5.6/(0-6)-6 | Isobutylene gas | 1650 | 0-0.6 | 0.6 | 740 | 45 | Water cooled | 2900X1900X1600 | ~3500 |
| 9 | VW-3.8/3.5 | Mixed gas | 200 | Atmospheric pressure | 0.35 | 980 | 18.5 | Water cooled | 2200*1945*1600 | ~2000 |
| 10 | ZW-1.7/3.5 | Vinyl chloride gas | 100 | Atmospheric pressure | 0.35 | 740 | 15 | Water cooled | 2700X1600X2068 | ~2000 |
| 11 | ZWF-0.96/5 | Hydrogen chloride gas | 55 | Atmospheric pressure | 0.5 | 740 | 11 | Air cooled | 2000*1500*2000 | ~1000 |
| 12 | VW-0.85/(0-14)-40 | Refrigerant gas | 300 | 0-1.4 | 4.0 | 740 | 55 | Water cooled | 4500*2300*1780 | ~5500 |
| 13 | DW-3.78/(8-13)-(16-24) | Ammonia gas | 2700 | 0.8-1.3 | 1.6-2.4 | 740 | 75 | Water cooled | 3200*2000*1700 | ~3500 |
Related products
| Warranty: | 12 Months |
|---|---|
| Lubrication Style: | Customized |
| Cooling System: | Air/Water /Mixed Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Customized |
| Structure Type: | Open Type |
| Customization: |
Available
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Choosing an Air Compressor
Considering a new Air Compressor? Here are some tips to make the decision easier. Learn the pros and cons of each type, including the differences between oil-injected and oil-free models, single stage and positive displacement. In addition, learn more about the different technologies that are available for your air compressor. It is important to choose an appropriate unit for the type of work you do. Here are some of the best compressors available today.
Positive displacement
There are several different types of air compressors, but most are positive displacement air compressors. They use a rotary or reciprocating component to compress air. The reciprocating component compresses air by reducing the volume of the chamber. Positive displacement compressors are used in bicycle pumps, chemical plants, and refrigerators. Positive displacement air compressors use multiple inlet ports. Despite the various types, the principle of operation remains the same.
Another type of positive displacement air compressor is a reciprocating piston. The piston inside a cylinder moves up and down, causing the compressed air to fill the upper part of the cylinder. These air compressors are used in a variety of different applications, including blowing bottles and gas pipelines. These air compressors can be water-cooled, lubricated, or non-lubricated. Different types have different capacities and air pressures.
A positive displacement flowmeter uses a rotating chamber that divides continuous fluid into discrete portions. The number of times the chamber is filled and discharged can be used to estimate the flow rate. The rotation speed of the measuring chamber is directly proportional to the flow rate. The drawbacks of this type of positive displacement flowmeter are that it is prone to jamming. If the fluid contains particles, it may be too thick for the meter to determine flow rate.
A negative displacement air compressor was invented in 1860 and is the oldest type of compressor. It uses two lobes positioned in a circular cavity. One rotor is connected to an engine, while the other pushes the other one to spin in the opposite direction. Negative displacement compressors are low-maintenance, but they do require more precision. They are often used in nuclear power plants because they use the kinetic energy of the rotating elements to produce pressure.
Oil-injected
Oil-flooded or oil-injected air compressors use liquid to seal and lubricate moving parts and reduce noise. Oil-flooded air compressors are effective for a variety of pneumatic tools and accessories. Some models have a thermostat that controls the amount of oil used during operation. Other types of oil-flooded air compressors are piston-type models. Here is an overview of the basic differences between these two air compressors.
An oil-injected air compressor is more expensive than a comparable oil-free air compressor, but its advantages far outweigh its disadvantages. An oil-free compressor is quieter, requires less maintenance, and has a lower price tag. It also offers a greater degree of air purity. A number of other advantages may also make this type of air compressor the better choice for many industrial settings. If you need a high-pressure compressor in a tight space, consider the benefits of an oil-free system.
Oil-injected air compressors require more maintenance than oil-free models. Both types of air compressors offer similar capacity and ISO 8573-1 Class 0 and 1-2 purity, but the oil-injected systems require more air-treatment components. They require an activated carbon filter and coalescing filter. Oil-injected air compressors will likely remain the standard for industrial air compressors for many years. And since their performance and efficiency are comparable, it may be worthwhile to invest in some point-of-use air treatment.
Both types of air compressors have their benefits. However, choosing between oil-free and oil-injected air compressors is not as straightforward as you might think. Whichever type you choose, make sure it will meet your needs. The benefits of an oil-injected air compressor outweigh their disadvantages. In general, oil-injected air compressors are more durable and can last longer than oil-free models. The only downside is their higher price.
Oil-free
When choosing an air compressor for your company, you’ll need to determine what it is going to be used for. For example, if you’re planning on using it to power multiple workers, you should consider getting an oil-free compressor. An oil-free compressor, on the other hand, is quieter and can power several workers at a time. If you’re a contractor, the most important consideration will be the type of jobs you’ll be doing. Higher air pressure means greater demand for air flow, and more pressure can damage the equipment.
Oil-free compressed air is certified 100% free of contaminants. Technically, oil-free air is not completely free of foreign matter, but it is extremely low within the limits of practical air quality. A technically oil-free air compressor might have a total oil level of 0.003 mg/m3. If you’re in need of a technically oil-free air compressor, you must install an air treatment equipment after your current compressor.
If you’re in the manufacturing industry, a good oil-free air compressor will save you money and reduce your environmental impact. Many of these tools require air compressors to work, and this equipment will ensure that they don’t get contaminated. To buy the best oil-free compressor, you should learn a bit about the different terms used by compressor repair companies. ACFM, for example, is the amount of air that can be compressed in one minute at rated conditions.
When you’re using an oil-free air compressor, you should know that the overall life of the device will be much shorter. Compared to an oil-flooded rotary screw air compressor, an oil-free compressor typically has a lifespan of 50 thousand hours. But it’s important to understand that this type of compressor can still cause damage to piping and processes. Therefore, you should choose an oil-free compressor when you need to clean air for your business.
Single-stage
A single-stage air compressor, also known as a piston air compressor, compresses air only once before storing it in a cylinder. This stored air has enough energy to power a variety of pneumatic tools, such as screwdrivers, chisels, and wrenches. These units are also ideally suited for low-flow applications and are widely used in gas stations, auto shops, and various manufacturing plants.
A single-stage air compressor uses two valves – one for inlet and one for outlet – to transfer compressed air. Both valves are actuated by springs. The inlet valve has a slight curvature to provide protection from damage. The compressor’s outlet valve opens when the pressure in the cylinder is higher than the pressure in the storage tank. The piston moves very quickly inside the cylinder, exerting a high amount of force throughout the compression process. This high piston speed is a common cause of compressor wear and tear.
A single-stage air compressor is ideal for smaller tradesmen and small construction crews. Its lightweight and compact design make it easier to transport and store. While it may be tempting to buy the first cheap air compressor you see, it’s important to balance the price against performance to choose the right air compressor for your needs. The best single-stage air compressor is one that provides excellent performance and durability. Its two-stage counterpart is designed for larger construction teams and large applications.
The main difference between a single-stage and a two-stage air compressor lies in their capacity. A single-stage air compressor compresses air only once and delivers it into the storage tank, while a two-stage compressor compresses it twice, creating double the pressure. Because of this, single-stage air compressors are cheaper and versatile than their counterparts, which means that they can be used for multiple purposes.
Low-noise
A low-noise air compressor is a type of industrial compressor that is less noisy than regular air compressors. These are generally smaller machines designed for smaller factories and workshops with a few to several employees. They are designed to handle mid-weight volumes of compressed air per day. This type of compressor is especially useful for smaller manufacturing businesses that need to produce compressed air for medical applications. Small breweries can also benefit from the low-noise capabilities of these compressors.
Low-noise air compressors come in various sizes and features. For smaller jobs, you can purchase a one-gallon model that is lightweight and portable. For larger jobs, you can purchase one with a larger tank that can provide more pressure for longer jobs. However, a larger tank will make the compressor heavier and harder to transport. To avoid this, make sure to check the size of the tank and how much power it can handle.
Considering a low-noise air compressor for your business? If so, you’ve come to the right place. There are a variety of affordable and dependable low-noise options to choose from. A CAT 10020C, for example, is designed to provide high-volume air to many outlets at once. A CAT 10020C comes with a 10-gallon tank, wheels, and a carrying handle.
Noise levels can also affect the productivity of employees. When employees work with air compressors in close proximity to each other, they may develop tinnitus. If employees are free from tinnitus because of the loud noise, they are likely to work more efficiently. Moreover, it will be easier for them to focus and communicate efficiently. If you need a compressor, a low-noise one is an excellent choice.
editor by CX 2023-06-02
China wholesaler Oil Free Air Methane Compressor Ammonia Compressor Natural Gas Compressor Diaphragm Compressor Piston Booster air compressor oil
Product Description
HangZhou CZPT Gas Equipment Co.,Ltd, exporting diaphragm compressor, piston compressor, oxygen generator, gas cylinder and nitrogen generators with good quality and low price.
Diaphragm compressor is a reciprocating compressor that compresses and transports gas by the reciprocating motion of the diaphragm in the cylinder. The diaphragm is clamped by 2 restraint plates along the periphery and forms a cylinder. The diaphragm is driven by hydraulic force to move back and forth in the cylinder, so as to achieve the compression and transportation of gas. With a large compression ratio, wide pressure range, good sealing characteristics. Since its gas chamber does not need any lubrication, thus ensuring the purity of compressed gas, especially suitable for flammable, explosive, toxic and harmful, high-purity gas compression, transportation and bottling.
| After-sales Service: | 18 Months |
|---|---|
| Warranty: | 18 Months |
| Principle: | Displacement Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Customization: |
Available
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Choosing an Air Compressor
Considering a new Air Compressor? Here are some tips to make the decision easier. Learn the pros and cons of each type, including the differences between oil-injected and oil-free models, single stage and positive displacement. In addition, learn more about the different technologies that are available for your air compressor. It is important to choose an appropriate unit for the type of work you do. Here are some of the best compressors available today.
Positive displacement
There are several different types of air compressors, but most are positive displacement air compressors. They use a rotary or reciprocating component to compress air. The reciprocating component compresses air by reducing the volume of the chamber. Positive displacement compressors are used in bicycle pumps, chemical plants, and refrigerators. Positive displacement air compressors use multiple inlet ports. Despite the various types, the principle of operation remains the same.
Another type of positive displacement air compressor is a reciprocating piston. The piston inside a cylinder moves up and down, causing the compressed air to fill the upper part of the cylinder. These air compressors are used in a variety of different applications, including blowing bottles and gas pipelines. These air compressors can be water-cooled, lubricated, or non-lubricated. Different types have different capacities and air pressures.
A positive displacement flowmeter uses a rotating chamber that divides continuous fluid into discrete portions. The number of times the chamber is filled and discharged can be used to estimate the flow rate. The rotation speed of the measuring chamber is directly proportional to the flow rate. The drawbacks of this type of positive displacement flowmeter are that it is prone to jamming. If the fluid contains particles, it may be too thick for the meter to determine flow rate.
A negative displacement air compressor was invented in 1860 and is the oldest type of compressor. It uses two lobes positioned in a circular cavity. One rotor is connected to an engine, while the other pushes the other one to spin in the opposite direction. Negative displacement compressors are low-maintenance, but they do require more precision. They are often used in nuclear power plants because they use the kinetic energy of the rotating elements to produce pressure.
Oil-injected
Oil-flooded or oil-injected air compressors use liquid to seal and lubricate moving parts and reduce noise. Oil-flooded air compressors are effective for a variety of pneumatic tools and accessories. Some models have a thermostat that controls the amount of oil used during operation. Other types of oil-flooded air compressors are piston-type models. Here is an overview of the basic differences between these two air compressors.
An oil-injected air compressor is more expensive than a comparable oil-free air compressor, but its advantages far outweigh its disadvantages. An oil-free compressor is quieter, requires less maintenance, and has a lower price tag. It also offers a greater degree of air purity. A number of other advantages may also make this type of air compressor the better choice for many industrial settings. If you need a high-pressure compressor in a tight space, consider the benefits of an oil-free system.
Oil-injected air compressors require more maintenance than oil-free models. Both types of air compressors offer similar capacity and ISO 8573-1 Class 0 and 1-2 purity, but the oil-injected systems require more air-treatment components. They require an activated carbon filter and coalescing filter. Oil-injected air compressors will likely remain the standard for industrial air compressors for many years. And since their performance and efficiency are comparable, it may be worthwhile to invest in some point-of-use air treatment.
Both types of air compressors have their benefits. However, choosing between oil-free and oil-injected air compressors is not as straightforward as you might think. Whichever type you choose, make sure it will meet your needs. The benefits of an oil-injected air compressor outweigh their disadvantages. In general, oil-injected air compressors are more durable and can last longer than oil-free models. The only downside is their higher price.
Oil-free
When choosing an air compressor for your company, you’ll need to determine what it is going to be used for. For example, if you’re planning on using it to power multiple workers, you should consider getting an oil-free compressor. An oil-free compressor, on the other hand, is quieter and can power several workers at a time. If you’re a contractor, the most important consideration will be the type of jobs you’ll be doing. Higher air pressure means greater demand for air flow, and more pressure can damage the equipment.
Oil-free compressed air is certified 100% free of contaminants. Technically, oil-free air is not completely free of foreign matter, but it is extremely low within the limits of practical air quality. A technically oil-free air compressor might have a total oil level of 0.003 mg/m3. If you’re in need of a technically oil-free air compressor, you must install an air treatment equipment after your current compressor.
If you’re in the manufacturing industry, a good oil-free air compressor will save you money and reduce your environmental impact. Many of these tools require air compressors to work, and this equipment will ensure that they don’t get contaminated. To buy the best oil-free compressor, you should learn a bit about the different terms used by compressor repair companies. ACFM, for example, is the amount of air that can be compressed in one minute at rated conditions.
When you’re using an oil-free air compressor, you should know that the overall life of the device will be much shorter. Compared to an oil-flooded rotary screw air compressor, an oil-free compressor typically has a lifespan of 50 thousand hours. But it’s important to understand that this type of compressor can still cause damage to piping and processes. Therefore, you should choose an oil-free compressor when you need to clean air for your business.
Single-stage
A single-stage air compressor, also known as a piston air compressor, compresses air only once before storing it in a cylinder. This stored air has enough energy to power a variety of pneumatic tools, such as screwdrivers, chisels, and wrenches. These units are also ideally suited for low-flow applications and are widely used in gas stations, auto shops, and various manufacturing plants.
A single-stage air compressor uses two valves – one for inlet and one for outlet – to transfer compressed air. Both valves are actuated by springs. The inlet valve has a slight curvature to provide protection from damage. The compressor’s outlet valve opens when the pressure in the cylinder is higher than the pressure in the storage tank. The piston moves very quickly inside the cylinder, exerting a high amount of force throughout the compression process. This high piston speed is a common cause of compressor wear and tear.
A single-stage air compressor is ideal for smaller tradesmen and small construction crews. Its lightweight and compact design make it easier to transport and store. While it may be tempting to buy the first cheap air compressor you see, it’s important to balance the price against performance to choose the right air compressor for your needs. The best single-stage air compressor is one that provides excellent performance and durability. Its two-stage counterpart is designed for larger construction teams and large applications.
The main difference between a single-stage and a two-stage air compressor lies in their capacity. A single-stage air compressor compresses air only once and delivers it into the storage tank, while a two-stage compressor compresses it twice, creating double the pressure. Because of this, single-stage air compressors are cheaper and versatile than their counterparts, which means that they can be used for multiple purposes.
Low-noise
A low-noise air compressor is a type of industrial compressor that is less noisy than regular air compressors. These are generally smaller machines designed for smaller factories and workshops with a few to several employees. They are designed to handle mid-weight volumes of compressed air per day. This type of compressor is especially useful for smaller manufacturing businesses that need to produce compressed air for medical applications. Small breweries can also benefit from the low-noise capabilities of these compressors.
Low-noise air compressors come in various sizes and features. For smaller jobs, you can purchase a one-gallon model that is lightweight and portable. For larger jobs, you can purchase one with a larger tank that can provide more pressure for longer jobs. However, a larger tank will make the compressor heavier and harder to transport. To avoid this, make sure to check the size of the tank and how much power it can handle.
Considering a low-noise air compressor for your business? If so, you’ve come to the right place. There are a variety of affordable and dependable low-noise options to choose from. A CAT 10020C, for example, is designed to provide high-volume air to many outlets at once. A CAT 10020C comes with a 10-gallon tank, wheels, and a carrying handle.
Noise levels can also affect the productivity of employees. When employees work with air compressors in close proximity to each other, they may develop tinnitus. If employees are free from tinnitus because of the loud noise, they are likely to work more efficiently. Moreover, it will be easier for them to focus and communicate efficiently. If you need a compressor, a low-noise one is an excellent choice.
editor by CX 2023-05-25
China Standard High Pressure 400bar Hydrogen Gas Air Screw Diaphragm Compressor best air compressor
Product Description
Reciprocating Completely Oil-Free Diaphragm/Piston Compressor
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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CZPT impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
GV Model Specification
| Number | Model | Cooling water consumption(t/h) | Exhaust volume Nm3/h) |
Intake pressure (MPa) |
Exhaust pressure (MPa) |
Overall dimension LxWxH(mm) |
Weight (t) |
Motor power (KW) |
| The piston stroke of the following products is 70mm | ||||||||
| 1 | GV-8/8-160 | 0.5 | 8 | 0.8 | 16 | 1310x686x980 | 0.65 | 3 |
| 2 | GV-10/6-160 | 0.8 | 10 | 0.6~0.7 | 16 | 1200x600x1100 | 0.5 | 4 |
| 3 | GV-10/8-160 | 0.8 | 10 | 0.8 | 16 | 1330x740x 1080 | 0.65 | 4 |
| 4 | GV-10/4-160 | 0.8 | 10 | 0.4 | 16 | 1330x740x1000 | 0.65 | 4 |
| 5 | GV-7/8-350 | 0.8 | 7 | 0.8 | 16 | 1300x610x920 | 0.8 | 4 |
| 6 | GV-15/5-160 | 0.8 | 15 | 0.5 | 16 | 1330x740x920 | 0.7 | 5.5 |
| 7 | GV-5/7-350 | 1 | 5 | 0.7 | 35 | 1400x845x1100 | 0.8 | 5.5 |
| The piston stroke of the following products is 95mm | ||||||||
| 8 | GV-5/200 | 0.4 | 5 | Normal pressure | 20 | 1500x780x1080 | 0.75 | 3 |
| 9 | GV-5/1-200 | 0.3 | 5 | 0.1 | 20 | 1520 x 800 x 1050 | 0.75 | 3 |
| 10 | GV-11/1-25 | 0.6 | 11 | 0.1 | 2.5 | 1500x780x1080 | 0.85 | 4 |
| 11 | GV-12/2-150 | 1 | 12 | 0.2 | 15 | 1600x776x1080 | 0.75 | 5.5 |
| 12 | GV-20/W-160 | 0.8 | 20 | 1 | 16 | 1500x800x 1200 | 0.8 | 5.5 |
| 13 | GV-30/5-30 | 0.8 | 30 | 0.5 | 1 | 1588x 768 x 1185 | 0.98 | 5.5 |
| 14 | GV-10/1-40 | 0.4 | 10 | 0.1 | 4 | 1475 x 580×1000 | 1 | 5.5 |
| 15 | GV-20/4 | 0.6 | 20 | Normal pressure | 0.4 | 1500x900x1100 | 1 | 5.5 |
| 16 | GV-70/5-10 | 1-5 | 70 | 0.5 | 1 | 1595 x 795 x 1220 | 1 | 5.5 |
| 17 | GV-8/5-210 | 0.4 | 8 | 0.5 | 21 | 1600 x 880×1160 | 1.02 | 5.5 |
| 18 | GV-20/1-25 | 0.4 | 20 | 0.1 | 2.5 | 1450 x 840×1120 | 1.05 | 5.5 |
| 19 | GV-20/10 – 350 | 1.2 | 20 | 1 | 35 | 1500x750x1140 | 0.8 | 7.5 |
| 20 | GV-15/5-350 | 1-05 | 15 | 0.5 | 35 | 1600 x 835x 1200 | 1 | 7.5 |
| 21 | GV-20/8-250 | 1.2 | 20 | 0.8 | 25 | 1520x825x1126 | 1 | 7.5 |
| 22 | GV-12/5-320 | 1.2 | 12 | 0.5 | 32 | 1600 x 835x 1130 | 1 | 7.5 |
| 23 | GV-15/8-350 | 1.1 | 15 | 0.8 | 35 | 1520x820x1160 | 1.02 | 7.5 |
| 24 | GV-18/10-350 | 1.2 | 18 | 1 | 35 | 1255 x 800 x 1480 | 1.2 | 7.5 |
| 25 | GV-35/4-25 | 0.3 | 35 | 0.4 | 2.5 | 1500x810x1100 | 1 | 7.5 |
| 26 | GV-50/6.5-36 | 2.25 | 50 | 0.65 | 3.6 | 1450x850x1120 | 1.048 | 7.5 |
| 27 | GV-20/5-200 | 1-2 | 20 | 0.5 | 20 | 1500x780x1080 | 0.8 | 7.5 |
| The piston stroke of the following products is 130mm | ||||||||
| 28 | GV-20/3-200 | 1.2 | 20 | 0.3 | 20 | 2030 x 1125 x 1430 | 1.8 | 15 |
| 29 | GV-25/5 -160 | 1.2 | 25 | 0.5 | 16 | 1930 x 1150 x 1450 | 1.8 | 15 |
| 30 | GV-40/0.5-10 | 1.2 | 40 | 0.05 | 1.00 | 2035 x 1070 x 1730 | 1.8 | 15 |
| 31 | GV-20/200 | 1.2 | 20 | Normal pressure | 20 | 1850 x 1160 x 1400 | 1.85 | 15 |
| 32 | GV-90/30-200 | 1.2 | 90 | 3 | 20 | 2030 x 970 x 1700 | 1-8 | 22 |
| 33 | GV-30/8-350 | 2.4 | 30 | 0.8 | 35 | 2030 x 1125 x 1430 | 1.8 | 22 |
| 34 | GV-30/8-350 | 2.4 | 30 | 0.8 | 35 | 2040 x 1125 x 1430 | 1.8 | 22 |
| 35 | GV-60/10-160 | 3 | 60 | 1 | 16 | 1800 x 1100 x 1400 | 1.8 | 22 |
| 36 | GV-60/5-160 | 3 | 60 | 0.5 | 16 | 2030 x 1125 x 1430 | 1.8 | 22 |
| 37 | GV-40/10-400 | 2 | 40 | 1 | 40 | 2000 x 1150 x 1500 | 1.8 | 22 |
| 38 | GV-60/10-350 | 2.4 | 60 | 1 | 35 | 2070 x 1125 x 1430 | 1.8 | 22 |
| 39 | GV-30/5-350 | 2 | 30 | 0.5 | 35 | 1900 x 1130 x 1450 | 2 | 22 |
| 40 | GV-40/2.5-160 | 2 | 40 | 0.25 | 16 | 1900 x 1130 x 1450 | 2 | 22 |
| 41 | GV-150/3.5-30 | 2 | 150 | 0.35 | 3 | 1900 x 1130 x 1450 | 2 | 22 |
| 42 | GV-70/2.5-80 | 2 | 70 | 0.25 | 8 | 1880 x 1060 x 1400 | 2.12 | 22 |
| 43 | GV-80/2.5-80 | 2 | 80 | 0.25 | 8 | 1880 x 1060 x 1400 | 2.12 | 22 |
| 44 | GV-120/3.5-12 | 3.6 | 120 | 0.35 | 1.2 | 2030 x 1045 x 1700 | 2.2 | 22 |
| 45 | GV-100/7-25 | 1.2 | 100 | 0.7 | 2.5 | 2030 x 1045 x 1700 | 1.9 | 30 |
| 46 | GV-50/5-210 | 2 | 50 | 0.5 | 21 | 1900 x 1130 x 1450 | 2 | 30 |
| 47 | GV-80/5-200 | 2 | 80 | 0.5 | 20 | 1900 x 1130 x 1450 | 2 | 22 |
| 48 | GV-40/5-350 | 2 | 40 | 0.5 | 35 | 1900 x 1130 x 1450 | 2 | 30 |
| Principle: | Reciprocating Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof, Corrosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
|
|
|---|
What to Look For When Buying an Air Compressor
An air compressor is a very useful tool that can help you complete many different types of construction jobs. This handy machine makes many tasks much easier, but not all of them are created equally. Understanding what to look for when buying an air compressor will help you make an informed decision. Here are some of the things you should look for. These include price, size, and energy efficiency. Also, make sure to consider the air compressor’s type.
Single-stage air compressors are quieter
When it comes to noise level, single-stage air compressors are the way to go. These machines have fewer moving parts and are quieter than two-stage models. Single-stage air compressors use an axial flow design and can be quieter than their dual-stage counterparts. Single-stage air compressors can run longer and at lower pressures. Single-stage air compressors can be used for light industrial applications. They have a long life expectancy, with some models lasting for over three thousand hours.
While some single-stage air compressors are quieter than two-stage air compressors, both models have noise-reduction features. One type features rubber parts, which are designed to dampen noise. Another feature makes a compressor quieter: its location near the job site. Some models feature rubber base plugs and rubber mats to reduce floor vibrations. In addition to using these features, single-stage compressors are easier to transport.
Noise levels are important when choosing an air compressor. Some machines are too noisy for comfortable work, and some businesses don’t want to expose customers to noise-generating air compressors. Other noise levels can even endanger workers’ health. Single-stage air compressors are more affordable than dual-stage compressors. They are also quieter and more powerful. But be prepared for the noise. Some single-stage air compressors are still noisy.
Compared to their two-stage counterparts, single-stage compressors are quieter when running at full capacity. However, double-stage compressors are quieter on low capacities than single-stage units. Those with variable speed are quietest at lower capacities. The difference is about 10db. If you’re concerned about the noise level, you should consider a two-stage air compressor. But if you have a small workshop, it may not be suitable for you.
One-stage air compressors are generally more efficient than two-stage air compressors. The noise from a two-stage air compressor is lower because there’s no intermediate stage. Single-stage air compressors also use a piston that rotates in a single stage, while dual-stage air compressors, also known as duplex models, are more efficient. A single-stage air compressor is quieter, but double-stage compressors are louder.
Two-stage air compressors are more energy efficient
Two-stage air compressors are more energy-efficient than single-stage machines. The efficiency of two-stage air compressors is increased through a combination of improved efficiency and increased longevity. These machines can store more air and have higher compression ratios. One model of a two-stage compressor can hold approximately 83 cubic feet of air at 100 PSI and 120 cubic feet at 150 PSI. A two-stage compressor is also quieter.
Two-stage air compressors are more energy-efficient because they have two pistons instead of one. These air compressors achieve a higher pressure rating and recover more quickly. This type of compressor is perfect for jobs that require high air pressure for a prolonged period of time. In addition, they can operate multiple tools simultaneously. This makes them better for commercial and industrial use. Listed below are some benefits of two-stage air compressors.
Single-stage air compressors can power tools in the garage or kitchen, but they are not as reliable for industrial applications. Single-stage compressors have larger parts that tend to experience condensation. Furthermore, single-stage compressors do not last long in continuous use and are less energy-efficient than two-stage ones. Whether you’re using the compressor for a single tradesperson, a small crew, or a large construction crew, two-stage compressors are the best choice.
Single-stage air compressors are often used in small-scale food preparation and production. Single-stage air compressors are easy to transport between locations, and can be plugged into several electrical outlets. Single-stage compressors are also ideal for high-volume food processing. A dual-stage air compressor is ideal for industrial use. In some cases, you can even move the single-stage air compressor between two-stage air compressors.
Single-stage compressors often cycle too quickly, drawing more electricity than two-stage units. A variable speed unit stays on a low speed for hours at a time. Single-stage air conditioners force you to lower your thermostat settings while single-stage air conditioners run too often. Both units are energy-efficient but they are not as energy-efficient as variable-speed compressors. The main difference is that single-stage air conditioners tend to drain the power source quicker.
Piston-driven air compressors are quieter
A piston-driven air compressor is one of the quietest types of air compressors. It is less noisy than reciprocating air compressors. A piston-driven air compressor can reach 62 decibels, while a scroll compressor is around half that volume. The two main components of a scroll air compressor are the piston and the helical screw. These air compressors are both very efficient and quiet.
Older compressors are incredibly noisy. They produce a “wumpa” noise similar to a large engine. They are also capable of producing a high-pitched whine. These noises can be deafening, especially in a small workshop. That’s why it’s essential to look for a quiet compressor. But what makes a compressor quiet? Read on to learn more about this essential tool.
Another difference between piston-driven air compressors and electric-driven air compressors is the power source. Electric air compressors produce less noise than gas-powered compressors, which use an engine. Piston-driven air compressors are also more efficient. They also generate less heat, making them an ideal choice for offices and other settings where noise is a problem. The best way to decide between the two types of air compressors is to check the manufacturer’s warranty and read the ‘Description’.
Noise reduction is the first priority of a compressor’s owner, so make sure that you have the right model. If you’re working on something sensitive, don’t place the compressor too close to a building where people might be nearby. Noise can be very disruptive to the workspace and can cause health problems. To help combat noise, you’ll need to buy a quiet air compressor. And don’t forget to consider its location: Piston-driven air compressors are quieter than their reciprocating counterparts.
Piston-driven air compressors are quiet because the piston is made of thin metal and more rubber, which absorbs the sound. Unlike reciprocating air compressors, piston-driven air compressors are more efficient than their dual-piston cousins, which are quieter and more powerful. So which type is right for you? Take a look at some of the main differences between the two. If you want a quiet compressor, make sure it meets the specifications required by the job you’re working on.
Oil-lubricated air compressors are more cost-effective
There are several reasons why oil-lubricated air compressors are more expensive than dry-type air compressors. First of all, oil-lubricated air compressors tend to be more reliable and quiet. Additionally, oil-lubricated air compressors require fewer parts and can last longer than dry-type air compressors. These are just a few of the many benefits of using oil-lubricated air compressors.
Oil-free air compressors have some disadvantages. They are less durable and may not be as efficient as oil-lubricated models. Additionally, because oil-lubricated air compressors use oil, they can get very noisy. While they are less expensive, they are not the best option for heavy-duty work. However, modern oil-free air compressors have soundproofing and are suitable for industrial use.
When purchasing an oil-lubricated air compressor, make sure to choose one with a tank capacity that meets your needs and your space. Larger tanks can be more expensive than small tanks, but larger units are easier to move around. Also, be sure to consider the weight and size of the portable air compressors when making your choice. If the weight is too large, you may have trouble carrying it from place to place.
Another benefit of using oil-lubricated air compressors is their reduced need for oil. These models can last up to a decade longer than oil-free counterparts. Oil-free air compressors are more affordable and can achieve the same high performance as their oil-lubricated counterparts. Many industrial applications benefit from these air compressors. So, which one is right for you? We’ve listed a few of them below.
Another benefit of choosing an oil-lubricated air compressor is the reduced cost of maintenance. This type is more durable than its oil-lubricated counterparts, which require regular oil changes to keep them running smoothly. However, it is not feasible to transport an oil-lubricated compressor, which means that you must install it permanently to keep it working efficiently. In addition, these air compressors are difficult to move and are not portable, which can limit your ability to use it in a pinch.
editor by CX 2023-04-25
China 6m3/Min Air Cooled Natural Gas Compressor Booster Compressor with Good quality
Product Description
| Product | MFWD-6/(twenty five-forty five)-45 Natural fuel compressor |
| Flow fee | six. m³/min |
| inlet pressure | two.5-4.5MPa.G |
| outlet stress | four.5 MPa.G |
Reference Complex parameters and technical specs
| NO. | Design | Compressed medium | Movement fee Nm³/h |
Inlet force MPa |
Outlet pressure MPa |
Rotating velocity r/min |
Motor electrical power KW |
Cooling method | Overall dimension mm |
Fat Kg |
| 1 | DF-.4/(2-6)-250 | Natural fuel | a hundred and sixty | .2~.six | twenty five. | 740 | thirty | Air cooled | 2800x1800x1500 | ~3500 |
| two | DW-4.nine/(1.5-2.5)-22 | Normal gas | 700 | .fifteen~.25 | 2.2 | 740 | 110 | H2o cooled | 3800x2700x1800 | ~6000 |
| 3 | MW-19.two/(1-seventeen)-(seventeen-twenty five) | Normal gas | 2000 | .1~1.seven | 1.7~2.five | 980 | 400 | Water cooled | 7200x3600x2100 | ~21000 |
| four | VWF-1.65/(25-35)-fifty | Normal gasoline | 2500 | 2.5~3.5 | five. | 740 | 90 | Air cooled | 4500x2500x2100 | ~5500 |
| five | VWF-8/(.6-3)-twelve | Organic gas | 1900 | .06~.3 | 1.2 | 980 | 132 | Air cooled | 5800x2300x2450 | ~7800 |
| six | VWF–nine/.05-14 | All-natural fuel | 500 | .005 | one.4 | 740 | 90 | Air cooled | 3800*2000*1600 | ~3500 |
| 7 | VWF-13.6/(.05~.2)-6 | Natural gasoline | 800 | .005~.02 | .6 | 740 | 90 | Air cooled | 5000*2200*2200 | ~6000 |
| 8 | DW-2.8/(sixteen-twenty five)-fifty | All-natural fuel | 2500 | one.6~2.5 | 5. | 980 | 160 | H2o cooled | 4300*3000*1600 | ~seven000 |
| nine | DW-3/fifteen-fifty two | Natural fuel | 2550 | 1.5 | 5.2 | 740 | 185 | H2o cooled | 3800*3400*2300 | ~ninety00 |
| ten | DW-6.9/(7-15)-20 | Organic fuel | 4000 | .seven~1.five | two. | 980 | 160 | Drinking water cooled | 3600*2300*1600 | ~forty five00 |
| eleven | DFW-fifteen.9/(.4-1)-sixteen | Natural gasoline | 1330 | .04~.one | 1.six | 740 | 250 | Mixed awesomeed | 5000*3400*2000 | ~12000 |
| twelve | VW-3.5/1-eighteen | Normal fuel | 420 | .1 | 1.8 | 980 | fifty five | Water cooled | 4000*1800*2200 | ~fifty00 |
| 13 | VWF-eleven/(.5-2)-fourteen | Normal fuel | one thousand | .05~.2 | one.4 | 980 | one hundred sixty | Air cooled | 5200*2000*2200 | ~sixty00 |
| 14 | VF-1.four/(5-7)-250 | All-natural gasoline | 500 | .5~.7 | 25. | 980 | 110 | Air cooled | 5000*2400*2100 | ~6800 |
| 15 | VF-2.2/(.5-.7)-sixty | Organic gasoline | a hundred and eighty | .05-.07 | 6. | 980 | 45 | Air cooled | 6000*2500*2400 | ~eighty00 |
| onesix | DW-9/3-35 | All-natural gas | 2000 | .3 | three.5 | 740 | 250 | Air cooled | 4800*4000*2000 | ~13000 |
|
US $24,000-45,000 / Piece | |
1 Piece (Min. Order) |
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| Warranty: | 12 Months |
|---|---|
| Principle: | Reciprocating Compressor |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Not Mute |
| Lubrication Style: | Lubricated |
| Drive Mode: | Electric |
###
| Customization: |
Available
|
|---|
###
| Model | MFWD-6/(25-45)-45 Natural gas compressor |
| Flow rate | 6.0 m³/min |
| inlet pressure | 2.5-4.5MPa.G |
| outlet pressure | 4.5 MPa.G |
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| NO. | MODEL | Compressed medium | Flow rate Nm³/h |
Inlet pressure MPa |
Outlet pressure MPa |
Rotating speed r/min |
Motor power KW |
Cooling mode | Overall dimension mm |
Weight Kg |
| 1 | DF-0.4/(2-6)-250 | Natural gas | 160 | 0.2~0.6 | 25.0 | 740 | 30 | Air cooled | 2800x1800x1500 | ~3500 |
| 2 | DW-4.9/(1.5-2.5)-22 | Natural gas | 700 | 0.15~0.25 | 2.2 | 740 | 110 | Water cooled | 3800x2700x1800 | ~6000 |
| 3 | MW-19.2/(1-17)-(17-25) | Natural gas | 2000 | 0.1~1.7 | 1.7~2.5 | 980 | 400 | Water cooled | 7200x3600x2100 | ~21000 |
| 4 | VWF-1.65/(25-35)-50 | Natural gas | 2500 | 2.5~3.5 | 5.0 | 740 | 90 | Air cooled | 4500x2500x2100 | ~5500 |
| 5 | VWF-8/(0.6-3)-12 | Natural gas | 1900 | 0.06~0.3 | 1.2 | 980 | 132 | Air cooled | 5800x2300x2450 | ~7800 |
| 6 | VWF–9/0.05-14 | Natural gas | 500 | 0.005 | 1.4 | 740 | 90 | Air cooled | 3800*2000*1600 | ~3500 |
| 7 | VWF-13.6/(0.05~0.2)-6 | Natural gas | 800 | 0.005~0.02 | 0.6 | 740 | 90 | Air cooled | 5000*2200*2200 | ~6000 |
| 8 | DW-2.8/(16-25)-50 | Natural gas | 2500 | 1.6~2.5 | 5.0 | 980 | 160 | Water cooled | 4300*3000*1600 | ~7000 |
| 9 | DW-3/15-52 | Natural gas | 2550 | 1.5 | 5.2 | 740 | 185 | Water cooled | 3800*3400*2300 | ~9000 |
| 10 | DW-6.9/(7-15)-20 | Natural gas | 4000 | 0.7~1.5 | 2.0 | 980 | 160 | Water cooled | 3600*2300*1600 | ~4500 |
| 11 | DFW-15.9/(0.4-1)-16 | Natural gas | 1330 | 0.04~0.1 | 1.6 | 740 | 250 | Mixed cooled | 5000*3400*2000 | ~12000 |
| 12 | VW-3.5/1-18 | Natural gas | 420 | 0.1 | 1.8 | 980 | 55 | Water cooled | 4000*1800*2200 | ~5000 |
| 13 | VWF-11/(0.5-2)-14 | Natural gas | 1000 | 0.05~0.2 | 1.4 | 980 | 160 | Air cooled | 5200*2000*2200 | ~6000 |
| 14 | VF-1.4/(5-7)-250 | Natural gas | 500 | 0.5~0.7 | 25.0 | 980 | 110 | Air cooled | 5000*2400*2100 | ~6800 |
| 15 | VF-2.2/(0.5-0.7)-60 | Natural gas | 180 | 0.05-0.07 | 6.0 | 980 | 45 | Air cooled | 6000*2500*2400 | ~8000 |
| 16 | DW-9/3-35 | Natural gas | 2000 | 0.3 | 3.5 | 740 | 250 | Air cooled | 4800*4000*2000 | ~13000 |
|
US $24,000-45,000 / Piece | |
1 Piece (Min. Order) |
###
| Warranty: | 12 Months |
|---|---|
| Principle: | Reciprocating Compressor |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Not Mute |
| Lubrication Style: | Lubricated |
| Drive Mode: | Electric |
###
| Customization: |
Available
|
|---|
###
| Model | MFWD-6/(25-45)-45 Natural gas compressor |
| Flow rate | 6.0 m³/min |
| inlet pressure | 2.5-4.5MPa.G |
| outlet pressure | 4.5 MPa.G |
###
| NO. | MODEL | Compressed medium | Flow rate Nm³/h |
Inlet pressure MPa |
Outlet pressure MPa |
Rotating speed r/min |
Motor power KW |
Cooling mode | Overall dimension mm |
Weight Kg |
| 1 | DF-0.4/(2-6)-250 | Natural gas | 160 | 0.2~0.6 | 25.0 | 740 | 30 | Air cooled | 2800x1800x1500 | ~3500 |
| 2 | DW-4.9/(1.5-2.5)-22 | Natural gas | 700 | 0.15~0.25 | 2.2 | 740 | 110 | Water cooled | 3800x2700x1800 | ~6000 |
| 3 | MW-19.2/(1-17)-(17-25) | Natural gas | 2000 | 0.1~1.7 | 1.7~2.5 | 980 | 400 | Water cooled | 7200x3600x2100 | ~21000 |
| 4 | VWF-1.65/(25-35)-50 | Natural gas | 2500 | 2.5~3.5 | 5.0 | 740 | 90 | Air cooled | 4500x2500x2100 | ~5500 |
| 5 | VWF-8/(0.6-3)-12 | Natural gas | 1900 | 0.06~0.3 | 1.2 | 980 | 132 | Air cooled | 5800x2300x2450 | ~7800 |
| 6 | VWF–9/0.05-14 | Natural gas | 500 | 0.005 | 1.4 | 740 | 90 | Air cooled | 3800*2000*1600 | ~3500 |
| 7 | VWF-13.6/(0.05~0.2)-6 | Natural gas | 800 | 0.005~0.02 | 0.6 | 740 | 90 | Air cooled | 5000*2200*2200 | ~6000 |
| 8 | DW-2.8/(16-25)-50 | Natural gas | 2500 | 1.6~2.5 | 5.0 | 980 | 160 | Water cooled | 4300*3000*1600 | ~7000 |
| 9 | DW-3/15-52 | Natural gas | 2550 | 1.5 | 5.2 | 740 | 185 | Water cooled | 3800*3400*2300 | ~9000 |
| 10 | DW-6.9/(7-15)-20 | Natural gas | 4000 | 0.7~1.5 | 2.0 | 980 | 160 | Water cooled | 3600*2300*1600 | ~4500 |
| 11 | DFW-15.9/(0.4-1)-16 | Natural gas | 1330 | 0.04~0.1 | 1.6 | 740 | 250 | Mixed cooled | 5000*3400*2000 | ~12000 |
| 12 | VW-3.5/1-18 | Natural gas | 420 | 0.1 | 1.8 | 980 | 55 | Water cooled | 4000*1800*2200 | ~5000 |
| 13 | VWF-11/(0.5-2)-14 | Natural gas | 1000 | 0.05~0.2 | 1.4 | 980 | 160 | Air cooled | 5200*2000*2200 | ~6000 |
| 14 | VF-1.4/(5-7)-250 | Natural gas | 500 | 0.5~0.7 | 25.0 | 980 | 110 | Air cooled | 5000*2400*2100 | ~6800 |
| 15 | VF-2.2/(0.5-0.7)-60 | Natural gas | 180 | 0.05-0.07 | 6.0 | 980 | 45 | Air cooled | 6000*2500*2400 | ~8000 |
| 16 | DW-9/3-35 | Natural gas | 2000 | 0.3 | 3.5 | 740 | 250 | Air cooled | 4800*4000*2000 | ~13000 |
Types of Air Compressors
There are many types of Air Compressors available on the market. Learn which one is right for your needs and what makes one better than another. Find out more about Single-stage models, Oil-free models, and Low-noise models. This article will explain these types and help you decide which one you need. You can also learn about Air Compressors that have single-stage compressors. If you are looking for a high-quality compressor, this article will help you choose a unit.
Air Compressors
Air compressors work by forcing atmospheric air through an inlet valve. As the piston moves down, it pulls atmospheric air into the chamber. As the piston rises, it forces the compressed air out of the cylinder through an exhaust valve. One of the most common types of air compressor is the reciprocating type. Another type of compressor is a single-stage piston. These types of compressors compress air in one stroke – equivalent to the complete rotation of the piston’s crankshaft.
These devices change electrical or mechanical energy into pressurized air. When air is compressed, its volume decreases, increasing its pressure. Air compressors typically have a minimum pressure of 30 bars. The lower pressure band is the range of air pressure. Most compressors are controlled separately, but network controls can be used to interconnect multiple compressors. This type of controller will not work for all types of compressors. There are other types of air compressors that can communicate with each other.
Compressed air has multiple applications in all kinds of industries. In agriculture, it can power pneumatically powered material handling machines for irrigation and crop spraying. Dairy equipments also use compressed air. Compressors are also used in the pharmaceutical industry for mixing tanks, packaging, and conveyor systems. Portable air compressors, which can be powered by diesel fuel, are frequently used at remote drilling sites. Portable air compressors are also commonly used in oil and gas. They can be used to remotely control valves and install reactor rods.
Whether you use an air compressor for agricultural purposes or in a manufacturing setting, there are some features to consider when choosing an air compressor for your needs. A good compressor will have a safety device. It will automatically shut off the input air and output air once sufficient compressing has been achieved. These features will help your air compressor remain efficient and protect your equipment. The safety device is an important feature of any air compressor to increase its overall efficiency.
Vane air compressors are the most common type. They are generally smaller and less powerful than reciprocating piston compressors, so you can use one of these for applications that are under 100 horsepower. The vane air compressors have low compression ratios and high capacities, but they are generally limited to low-power applications. Vane compressors tend to run hot, and they typically have a low compression ratio. It is important to choose the correct oil viscosity for your compressor.
Single-stage models
When comparing single-stage air compressors, look for the term “stages.” Multi-stage compressors use two stages and can handle more capacity and pressure. One stage involves pressurizing air using a piston and a lower-pressure cylinder. This compressed air is then moved to a storage tank. Single-stage models tend to be more energy-efficient than their two-stage counterparts. But if you don’t need a high-pressure cylinder, a single-stage air compressor can be the best choice.
Although single-stage air compressors produce less power, they can produce enough air to power pneumatic tools and other pneumatic equipment. These single-stage units are most useful for smaller-scale home projects and DIY projects. For more industrial purposes, a dual-stage model is the best choice. But if you’re in a hurry, a single-stage unit may be sufficient. Ultimately, it depends on what you plan to do with the air compressor.
Single-stage air compressors feature a single cylinder, one piston stroke for each revolution of pressurized air. Single-stage compressors are typically smaller and more compact, making them a good choice for smaller work environments. Their cfm capacity (cubic feet per minute) is an important indicator of operating capacity. If you plan to use multiple pneumatic tools, you will probably need a higher cfm model. Similarly, the horsepower of single-stage compressors indicates its working capacity. One horsepower moves 550 pounds per foot per minute.
Multi-stage air compressors are generally more expensive and more energy-efficient than single-stage units, but they can offer higher air flow rates. While they may be more complex, they can lower general operating expenses. If you plan on using your air compressor for industrial or commercial use, a dual-stage model might be the best choice. However, if you’re planning to use the air compressor for mass production, a single-stage model may be the best choice.
Single-stage air compressors have the same piston size and number of inlets, while dual-stage models have a smaller first piston and a much longer second piston. Both have a cooling tube in between the two pistons to reduce the air temperature before the second round of compression. The single-stage model is typically small and portable, while the double-stage air compressor is stationary. These compressors can both be stationary and large.
Low-noise models
Despite its name, low-noise models of air compressors are not all the same. The noise level of a compressor can be affected by several factors, including the power source and proximity to the machine. Reciprocal compressors are generally louder than electric ones because of their many moving parts. By contrast, rotary-screw and scroll compressors have fewer moving parts and are quieter.
The noise level of a gas-powered air compressor can be extremely high, making it unsuitable for use indoors. To combat this problem, you can choose an electric model. The noise level of a compressor is primarily caused by motor friction. The cover of a piston is also a major factor in noise, as pistons with minimal covers will produce a lot of noise. Previously, oil was required for a quiet compressor. However, this has changed thanks to the medical industry’s demand for oil-free models.
The CZPT EC28M Quiet Air Compressor is another model that features quiet operation. This air compressor makes 59dB of noise. This level is low enough to allow you to carry on normal conversations while it cycles. In addition, this compressor has an industrial oil-free pump and a 2.8 Amp direct-drive induction motor. These two features make it a great choice for businesses.
Low-noise models of air compressors are available for the construction industry. However, these compressors are not necessarily low-quality, which is why you should consider the noise level of your air tool before purchasing one. The specialists at CZPT can recommend the low-noise models for your particular application and space. Noise can distract people who work near the air compressor. That is why many businesses now opt for these models.
Oil-free models
A number of oil-free models of air compressors are available, but what makes them special? Oil-free compressors don’t contain oil, so they’re lubricated by grease instead. They’re a good choice if you’re working with a small compressor and don’t want to risk damaging it. On the other hand, oil-free models do generate significant amounts of heat, which can damage the compressor. Higher pressure can grind the compressor against itself, or even warp it.
A few words of knowledge can help you choose the best oil-free air compressor for your needs. For example, a compressor’s horsepower is a measurement of how powerful the motor is. Higher horsepower means a higher PSI or ACFM. You can also use the ACFM to compare the two. Scroll technology is a modern air compression system that uses a stationary and mobile spiral. This reduces the volume of air in the compressor by directing it to the center.
Purchasing an oil-free air compressor doesn’t have to be a daunting task, though. A good distributor can advise you on what type of oil-free air compressor is right for you. This way, you can save money and enjoy peace of mind while using your air compressor. And, of course, the best way to get a great deal on an air compressor is to speak to a distributor who is knowledgeable about the products available.
An oil-free air compressor is a great option for businesses that are sensitive to the contamination of air. For example, in the pharmaceutical and food industry, a minuscule oil could spoil a product or even damage production equipment. Oil-free air compressors generally have lower maintenance costs than oil-flooded models because there are fewer moving parts. Because of this, oilless air compressors require fewer maintenance and may still need to be replaced occasionally.
A few advantages of an oil-free air compressor over an oil-lubricated one include lower noise levels. Oil-free air compressors tend to be less noisy and run more quietly than oil-injected ones, but you should still carefully weigh the pros and cons before making a decision. Also, consider how much you use your air compressor before choosing a model. The pros outweigh the cons. In the end, you’ll be glad you chose an oil-free air compressor.
editor by czh 2023-01-25