Product Description
BK series Screw Air Compressor Instruction:
The CHINAMFG (BK) series compressor represent a giant leap in design and performance with each component designed for reliability and ease of maintenance. The compressor is manufactured in compliance with applicable international standards CE,IAF and others and designed as per the international quality standards. These new generation compressor significantly reduce operating costs and provide cost savings with fast return on investment.
The BK series industrial screw air compressor comes configured as belt driven (11kw – 18.5kw), optional gear driven, direct driven(7.5kw – 132kw) with discharge pressures from 0.8MPa to 1.3MPa. And can variable frequency.
Product Application
Rotors are the key elements in producing compressed air efficiently. CHINAMFG airends utilize a male 5 lobe rotor driving rotor and a 6 lobe female rotor(driven rotor).These state of the art Y profile rotors were introduced in the LG series compressor.
They have the following characteristics:
1.Larger rotors are designed to ensure the airends have slower rotor speeds to deliver compressed air more efficiently than smaller airends
2.This translates into energy cost savings and a longer unit life.
3.The airends are guaranteed for 3 years. The rotor profile minimizes leakage and the tighter clearances achieved through state of the art manufacturing processes results in higher.
4.efficiency and improved lubrication.
Main Features
Fully seal & double screw,dual shock proof,smooth operation,can be installed anywhere.
♦ With a exquisite shape and compact structure and cover a small area.
♦ Large displacement,stable pressure and high efficiency.
♦ Low exhaust temperature (only 7 °C~10°C higher than the ambient temperature)
♦ Safe,liable,smooth operation,little noise and long maintenance cycle and using life.
♦ The intelligent control system completely satisfy the continuous cooperation without man work.
♦ Many screw air compressors operate together and start or shut down automatically according to the air amount,and no man-work is needed.
♦ It is more energy saving for a single compressor can adjust air demand automatically according to the users’ air amount(frequency conversion type).
♦ The degree of tightness of the belt can be auto-matched with the flexible belt. Through adjusting the tensility, the loss of the pressure and efficiency can be reduced to the lowest point and increase the time efficiency of pressing.
♦ Narrow belt has higher transmission power with efficiency of about 98%.the structure can reduce internal heat and prevent aging. It enjoy Longer service life and much lower stretch ability.
Economic operation
The system adopts stepless capacity regulation of 0-100%. When the gas consumption is reduced, exhaust volume decreases, the motor current decreases at the same time; when no gas, air compressor run empty, empty for too long the automatic shutdown. When the gas consumption increases, the resumption of heavy truck. Energy-saving effect is optimal.
Good environment adaptability
Design of cooling system of extraordinary, especially suitable for high temperature, high humidity environment in Asia. Vibration and noise reduction measures excellent, make CHINAMFG brand screw air compressor installation without special foundation, just leave the minimum ventilation and maintenance space, can arrange your compressor.
Parameter for BK series Screw Air Compressor
| Model | Air capacity | Discharge pressure | Motor Power | Outlet Size | Noise level | Weight | drive type | Dimension | ||
| m3/min | CFM | Mpa | Kw | HP | inch | dB(A) | KG | belt/direct | ( Lx WxH ) mm | |
| BK7.5-8G | 1.2 | 42 | 0.8 | 7.5 | 10 | G1 | 72 | 200 | direct | 800x620x800 |
| BK7.5G-8 | 1.2 | 42 | 0.8 | 7.5 | 10 | G1 | 72 | 200 | direct | 800x620x800 |
| BK11-8 | 1.7 | 59.5 | 0.8 | 11 | 15 | G1 | 72 | 290 | belt | 700x670x1250 |
| BK11-10 | 1.5 | 52.5 | 1 | 11 | 15 | G1 | ||||
| BK11-13 | 1.2 | 42 | 1.3 | 11 | 15 | G1 | ||||
| BK11-8G | direct | |||||||||
| BK15-8 | 2.4 | 84 | 0.8 | 15 | 20 | G1 | 72 | 290 | belt | 700x670x1250 |
| BK15-10 | 2.2 | 77 | 1 | 15 | 20 | G1 | ||||
| BK15-13 | 1.7 | 59.5 | 1.3 | 15 | 20 | G1 | ||||
| BK15-8G | 2.4 | 84 | 0.8 | 15 | 20 | G1 | direct | |||
| BK18-8G | 3 | 105 | 0.8 | 18.5 | 25 | G1 | 75 | 500 | direct | 1080 x880 x1235 |
| BK18-10G | 2.7 | 94.5 | 1 | 18.5 | 25 | G1 | ||||
| BK22-8ZG | 3.6 | 126 | 0.8 | 22 | 30 | G1 | 76 | 560 | direct | 1410*850*1120 |
| BK22-10G | 3.2 | 112 | 1 | 22 | 30 | G1 | ||||
| BK22-13G | 2.7 | 94.5 | 1.3 | 22 | 30 | G1 | ||||
| BK30-8G | 5 | 175 | 0.8 | 30 | 41 | G1 1/2 | 77 | 650 | direct | 1120x930x1290 |
| BK30-10G | 4.4 | 154 | 1 | 30 | 41 | G1 1/2 | ||||
| BK30-13G | 3.6 | 126 | 1.3 | 30 | 41 | G1 1/2 | ||||
| BK37-8ZG | 6 | 210 | 0.8 | 37 | 50 | G1 1/2 | 79 | 740 | direct | 1530*900*1230 |
| BK37-10G | 5.5 | 192.5 | 1 | 37 | 50 | G1 1/2 | ||||
| BK37-13G | 4.6 | 161 | 1.3 | 37 | 50 | G1 1/2 | ||||
| BK45-8 | 7.1 | 248.5 | 0.8 | 45 | 61.2 | G1 1/2 | 79 | 820 | belt | 1240 x1030 x 1595 |
| BK45-10 | 6.5 | 227.5 | 1 | 45 | 61.2 | G1 1/2 | 79 | 820 | ||
| BK45-13 | 5.6 | 196 | 1.3 | 45 | 61.2 | G1 1/2 | 79 | 820 | ||
| BK55-8 | 9.5 | 332.5 | 0.8 | 55 | 74.8 | G1 1/2 | 80 | 1200 | belt | 1540 x 1200 x 1470 |
| BK55-10 | 8.5 | 297.5 | 1 | 55 | 74.8 | G1 1/2 | 80 | 1200 | ||
| BK55-13 | 7.4 | 259 | 1.3 | 55 | 74.8 | G1 1/2 | 80 | 1200 | ||
| BK45-8GH | 7.1 | 248.5 | 0.8 | 45 | 61.2 | G1 1/4 | 78 | 970 | direct | 1700 x 1050 x 1255 |
| BK55-8GH | 10 | 350 | 0.8 | 55 | 74.8 | G1 1/2 | 80 | 1180 | 1790 x 1150 x 1360 | |
| BK75-8GH | 13 | 455 | 0.8 | 75 | 102 | G2 | 81 | 1470 | 2000 x 1200 x 1500 | |
| BKL90-8GH | 16 | 560 | 0.8 | 90 | 122.4 | G2 | 81 | 1520 | ||
| BK110-8GH | 20 | 700 | 0.8 | 110 | 149.6 | DN65 | 82 | 2210 | 2410×1300 x1670 | |
| BKL132-8GH | 22 | 770 | 0.8 | 132 | 179.52 | DN65 | 82 | 2370 | ||
| BK110-8T | 20 | 700 | 0.8 | 110 | 149.6 | DN65 | 82 | 2210 | 2410×1300 x1670 | |
| BKL132-8T | 22 | 770 | 0.8 | 132 | 179.52 | DN65 | 82 | 2370 | ||
Living producing status in workshop:
The package for compressor:
About CHINAMFG Group:
KAISHAN Group is located in HangZhou City ZHangZhoug Province, which covers an area of 514,800 square CHINAMFG with total assets of 1 billion dollars. There are more 6000 staffs, including 1075 technicians serving for this group company.
ZHangZhoug CHINAMFG Compressor Co., Ltd. is the largest compressor and pneumatic tools manufacturer in China. In year 2571 it produced and delivered a total amount of 27,000pcs screw compressors units and 200,000pcs piston compressors units for domestic and oversea marketing.
KAISHAN compressor has a complete vertical integrated production line from foundry plant, air head plant, air receiver plant, sheet metal plant, heat exchanger plant to the final unit and system assembling plant.
We are over 50 years professional manufacturer of air compressor and drilling tools and we are approved with CE, ISO9001, ISO14001, ASME, GC Energy saving certificate etc.
FAQ Collection:
Q1: Are you factory or trade company?
A1: We are factory. And we have ourselves trading company.
Q2: What the exactly address of your factory?
A2: Our factory is located in No.9 Kaixuan Ave West,Economic Zone HangZhou, ZHangZhoug, China
Q3: Warranty terms of your machine?
A3: One year warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.
Q5: What about the voltage of products? Can they be customized?
A5: Our standard voltage is 380V, 50HZ, 3phase. The voltage can be customized according to your equirement.
Q6: Which payment term can you accept?
A6: 30% T/T in advanced, 70% T/T against the B/L copy.
Q7: How long will you take to arrange production?
A7: we can delivery the normal goods within 7-15 days. Other nonstandard electrical items we will delivery within 25-30 days.
Q8: Can you accept OEM orders?
A8: Yes, with professional design team, OEM orders are highly welcome.
Q9: Which trade term can you accept?
A9: Available trade terms: FOB, CIF, CFR, EXW, CPT, etc.
| After-sales Service: | one year |
|---|---|
| Warranty: | 6 months |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Samples: |
US$ 1640/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-09-27